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<QMS or EMS> Development Programs - Process and Flow

Prior
To Start Of Project:
On receipt of a contract, order or tender, the client should be
requested to fill out the questionnaire and supply a hard copy of
their current QMS, including:
All policies, procedures, work instructions (excluding
work instructions developed for the performance of manufacturing
specific tasks), and samples of forms (quality records).
The organization chart and quality policy should also
be provided.
For clients where inspection, testing or calibrations
take place, a sample of the records for each and the scope of inspections,
tests and calibrations performed.
For an ISO/TS 16949 program: a sample of a recent
PPAP package, including APQP documentation (client to obliterate
customer identifications and part names and numbers).
Obtain translation of QMS into English as applicable.
Perform Documentation Audit:
On receipt of the questionnaire and QMS, a documentation audit will
be performed to the relevant standard (ISO 9001:1996, ISO 9002:1996,
QS-9000:1996, etc.). This audit will determine: the viability of
the current system, the works required to develop or update/upgrade
the system, and provide specific pointers for review at on-site
visitations. Based on the complexity of the system, this audit should
take between 2 and 10 business days.
Documentation Audit Report and Timeline Development:
After the documentation audit is performed, the following will be
developed:
A report on the results of the documentation audit,
including the ability of the QMS to fulfill the intent of the relevant
standard and any perceived gaps. Additionally, any recommendations
for the company to implement as an aid to registration.
An approximate project timeline, including the consultant(s)
assigned to the project (based on project schedule and QMS complexity).
A list of specific questions and/or clarifications
to be asked and discussed upon the on-site visitation including
specific areas/elements to be reviewed.
On-Site Visitation:
Schedule the on-site visitation. The on-site visitation will accomplish
the following:
Meet the management staff and gage the level of knowledge
and commitment to the project.
Allow the management staff to meet the consultant(s)
Obtain the specific information/clarifications from
the documentation review.
Review of the specific areas/elements from the documentation
review and gage the client's current status of the QMS.
Present the timeline and documentation audit report,
with any recommendations.
Present hard copy of the Quality Policies for review,
if available.
If elements of the current QMS can be incorporated
or salvaged for use in the new QMS, obtain electronic copies.
Visitation Report:
On return from the client visitation:
Write visitation report (a general overview of the
visit with general observations). Include names and titles of all
personnel contacted during the visit.
Document any gaps found during the visitation.
Document the specific answers and clarification to
questions from the specific list developed prior to the visitation.
Document the objective evidence found during the review
of the specific areas/elements developed prior to the visitation.
Consultancy Start:
Forward copies of the following to the consultant(s):
The documentation audit report
The visitation report
Electronic copies of the current QMS
The applicable new standard
The timeline